Digital Factory

Data-driven production, intelligent substitution for manual labor

Based on years of experience in industrial adhesive production management and the integration of the most advanced domestic process equipment technology, we have established an industry-leading automated production line. This line achieves production flexibility, automation, large-scale production, cleanliness, and low energy consumption across six dimensions: people, machines, materials, methods, environment, and measurement. Through the AI-MES (Adhesive Intelligent Manufacturing Platform) system, we achieve digital and intelligent management of the production process. AI-MES is a subsystem under ERP (i.e., Manufacturing Execution System), providing services and support for production.

AI-MES System Architecture

Through the AI-MES (Adhesive Intelligent Manufacturing Platform) system, digital and intelligent management of production processes is achieved.

ERP Collaborative Management

AI-MES
Digital Intelligent Factory

Report
[Decentralize to sub-modules]

Data analysis and decision support [2ND]

System Management

Menu Management

Department Management

User Management

Role Management

Permission Management

Data Dictionary

System Log

Message Push

Factory Database

MOS scheduled task (pending)

(Including regular patrol inspection, meter reading, spot check maintenance, inspection of cattle and materials near expiration, regular meetings, personnel training, etc.)

Scheduled task execution record

Personnel Management

Personnel information management

Shift and scheduling management

Work hours and attendance management

Task allocation and scheduling

Training and certification management

performance management

Safety and compliance management

Personnel scheduling and deployment

Material Management

Pro-real-time material requisition (material chime pull) Kanban

Pro-raw material confidentiality

Pro-incoming material label conversion

Pro-Material Barcode Management

Raw material/packaging material inventory management

Management of raw material/packaging material arrival plan

Semi-finished product inventory management

Finished product inventory management

Non-conforming product management (process)

Management of materials near the deadline (process)

Equipment Management

Equipment Ledger

Management of equipment spare parts/spares

Equipment/Production Line Energy Management (EMS)

Spot check project management

Maintenance project management

Regular spot check plan

Scheduled maintenance plan

Maintenance Work Order

Repair Work Order

Inspection Work Order

Pro-equipment management dashboard

Pro-PDA - scanning and inspection, maintenance, and repair

Pro-PDA - Scan to report repair and inspection

Production process management

Product formula and BOM (Bill of Materials) management for proportioning materials

Semi-finished product and BOM management

Product-semi-finished product relationship management (necessary for batch production)

Process design, production digitalization system

Pro-process tracing and analysis

Production and manufacturing management

Plan to establish (batch)

Plan execution

Production forecast (order/work order/real-time progress and completion time forecast)

Production process monitoring

Batch consumption management

Batch sub-packaging/discharge management

Batch production - quality linkage

Order (work order) consumption and issue

Order (work order) generation and inventory entry

Production site Kanban (Directional Development)

Production management dashboard (Directional Development)

Pro-Production Report

Pro-Intelligent Feeding

Material Matching

Weighing Linkage

Automated Feeding

Feeding Guide

Environmental Management

Environmental monitoring (temperature, humidity, noise, dust, hazardous waste, tail emissions, ultraviolet light, etc.) (requiring hardware and network support)

Pro-production-monitoring/interlocking

Pro-sub-packaging-monitoring/linkage

Pro-freezer/constant temperature storage environment (temperature)

Quality Management

Common Defects

Testing Items

Check Template

Quality NG process management

Incoming Inspection

Process Inspection

Production-quality linkage

Finished Product Inspection

Pro-Raw Material Inspection SPC

Pro-semi-finished product/central control inspection SPC

Pro-Finished Product Inspection SPC

Pro-Collaborative ERP Finished Product Emergency Release Process

PDA (Directional Development)

Offline scanning, transcoding, and label printing of incoming materials

Online central control sampling and label printing

Online Universal PDA

Scan to discharge and feed

Scan for inspection, maintenance, and repair

Scan and dispense material

Scan for quality inspection

Multivariate Visualization

Tablet (PAD)

Viewing equipment status, reports, and dashboards

General Manager Kanban (Directional Development)

Production site kanban (Directional Development)

Production management Kanban (Directional Development)

Equipment management dashboard (Directional Development)

Quality management board (Directional Development)